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manufacturing system

Q1. Discuss the suitability of operational management techniques,such as MRP,OPT and JIT for various combinations of product and process complexity ?
Illustrate how product volume and product variation can influence which operational management systems are adopted and the typical styles of layout used in those plants ?
Discuss the reasons for many manufactures using hybrid operational management techniques ?

Q2. Define productivity and discuss how it can be used in manufacturing and service environments ?
productivity can be measured in three different forms; state each form of productivity measure, the equation and discuss both the advantages and disadvantages of each form ?

Q3. Describe in detail a typical product life cycle ? your answer should include two different life cycle models and be illustrated with example products.
Discuss the importance of forecasting on the planning and scheduling of a production plant ? illustrate your answer with a description of how forecasting feeds into a MRP system and onto short term scheduling and capacity planning.

Q4. Explain why stock often found at every point in the supply chain from raw materials suppliers to retailers ? include in your discussion how stocking levels relate to customer perceived service levels.
Discuss the impact stock can have on profitability for a manufacturer and the methods that can be employed to control the levels of stock present in a plant ?

5. Discuss the importance of forecasting for planning within a production plant. Also describe how forecasting feeds into a MRP system and into capacity planning.

6. Give a definition of a Master Production Schedule. Summaries how the Master Production Schedule can be linked with Materials Requirements Planning (MRP) and Manufacturing Resource Planning (MRPII) models. Indicate the planning horizon time-scales within these model(s).

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